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Thursday, March 20, 2014

CALIBRATION - LESSON 3 MATCHING FLOW TO A NOZZLE-TIP

CALIBRATION Lesson 3 - 

From lesson 2 we determined speed in m/min or km/hr.

You should be able to see that the sprayer is creating a rectangle as it travels in a straight line.

From the example the sprayer covered 120 metres every minute and each nozzle was spraying 0.5 metre wide. This created a rectangle with an area of 60 m2     

CALCULATE: 120 m x 0.5 metres = 60 m2 (60 square metres) NOT 60 METRES SQUARE!

From lesson 1 the farmer wanted to apply DESTROY herbicide in 100 litres per hectare.

We know one nozzle covers 60 m2 every minute so how many 60 m2 blocks or unit areas makes up a hectare? 

CALCULATE: 10'000 m2 divided by 60 m2 or 10'000 / 60 = 166.7 blocks.

The farmer wants 100 litres to cover each hectare so what volume covers each 60m2 block. Remember each block of 60 m2 took 1 minute. CALCULATE: 100 litres spray mix divided by 166.7 blocks = litres for each block per minute.

OR litres / min = 100 / 166.7 = 0.6 l/min/block

TRICK QUESTION: DOES IT MATTER IF YOU USE 1 NOZZLE OR 20?

We have now determined the flow rate of a nozzle to achieve 100 l/ha travelling at 7.2 km/hr. Notice any fancy formulas? None!

The next step is to get hold of a catalogue and work through the flat fan nozzles to find the one that best matches the situation.  Take a look at the table below.

EXAMPLE: AIXR TeeJet - Air Induction Extended Flat Spray spray-tip.
TIP CODE : AIXR110015VP operating at 3 bar will do the trick. Spaced at 0.5 m or 50 cm and travelling at 7 km/hr achieves 101 litres per hectare. CLOSE ENOUGH.





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